Safety Consulting & CE Certifications
Is it really safe?
Complying with current standards and safety regulations is becoming increasingly complex.
- Can an existing machine be modified while remaining compliant with standards and safe?
- Does combining individual machines into a complete system create risks that need to be considered?
- How do I achieve CE conformity for my machine?
- What risks do I face when importing a machine myself?
- How do you design a safe machine or system?
Our TÜV-certified safety experts support you with consulting, training, and CE certifications.
Do you have any questions or would you like to learn more? We are happy to help.
Hazard
Analysis
Analysis
Risk
Assessment
Assessment
Safety
Concept
Concept
Implemen-
tation
tation
Verification &
Validation
Validation
CE Conformity
Service
1. Hazard Analysis:
- Conducting a thorough on-site analysis. (Identification and assessment of potential hazards)
- Creation of a detailed report with defects and photos to identify safety risks.
2. Risk Assessment according to EN ISO 12100:
- Classification of the product (What constitutes a machine, load-handling attachment, chains, interchangeable equipment, partly completed machinery)
- Clarifying the applicable directives (Machinery / EMC / Pressure Equipment Directive, etc.)
- Identification of the required standards (EN 60204-1 Safety of machinery – Electrical equipment of machines, EN ISO 14123-1:2015 Safety of machinery – Reduction of risks to health from hazardous substances emitted by machinery – Part 1: Principles and specifications for machinery manufacturers, etc.)
- Defining the limits of the machine (intended use). The limits of the machine determine which areas, process steps, components, etc. are considered at all in the risk assessment.
- Concrete evaluation of the risks. (Hazard identification, risk estimation and risk evaluation) across all life phases and operating modes
- Definition of risk-reduction measures.
- Determination of the required Performance Level (PLr according to 13849) or alternatively the Safety Integrity Level (SIL 61508-61511).
3. Safety Concept:
- Developing a comprehensive safety layout
- Design of sensors and actuators according to the PL requirements
- Development of an emergency stop / LOTO(TO) concept
- Mechanical adjustments in accordance with the safety requirements
- Recommendation of general safety components
4. Implementation:
- Integration of the system into the existing infrastructure
- Development and implementation of the required software
- Creation of electrical schematics and mechanical drawings
- Manufacturing of required protective equipment
- Installation and commissioning of the system
5. Verification & Validation:
- Verification of the Performance Level in accordance with EN 13849-1
- Review of software and hardware regarding their safety functions, according to EN ISO 13849-1 / 2
- Assessment of the safety measures on site. Inspection of all relevant protective equipment
- Acceptance of the system after successful review. Review of the technical documentation as well as all relevant safety aspects of the machine / system
6. CE Conformity:
- Creation of the required documentation for CE conformity
- Completion of the process by signing the corresponding documents. Issuance of the declaration of incorporation / conformity
7. Service
- Regular inspection of the system / equipment